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Reed Switches

Introduction

The Reed Switch was first invented by Bell Labs in the late 1930s. However, it was not until the 1940s when it began to find application widely as a sensor and a Reed Relay. Here it was used in an assortment of stepping/switching applications, early electronic equipment and test equipment. In the late 1940s Western Electric began using Reed Relays in their central office telephone switching stations, where they are still used in some areas today. The Reed Switch greatly contributed to the development of telecommunications technology.

Over the years several manufacturers have come and gone, some staying longer than they should have, tainting the marketplace with poor quality, and poor reliability. However, most of the manufacturers of Reed Switches today produce very high quality and very reliable switches. This has given rise to unprecedented growth.

Today Reed Switch technology is used in all market segments including: test and measurement equipment, medical electronics, Telecom, automotive, security, appliances, general purpose, etc. Its growth rate is stronger than ever, where the world output cannot stay abreast with demand.

As a technology, the Reed Switch is unique. Being hermetically sealed, it can exist or be used in almost any environment. Very simple in its structure, it crosses many technologies in its manufacture. Critical to its quality and reliability is its glass to metal hermetic seal, where the glass and metal used must have exact linear thermal coefficients of expansion. Otherwise, cracking and poor seals will result. Whether sputtered or plated, the process of applying the contact material, usually Rhodium or Ruthenium, must be carried out precisely in ultra clean environments similar to semiconductor technology. Like semiconductors, any foreign particles present in the manufacture will give rise to losses, quality and reliability problems.

Over the years, the Reed Switch has shrunk in size from approximately 50 mm (2 inches) to 6 mm (0.24 inches). These smaller sizes have opened up many more applications particularly in RF and fast time domain requirements.

Reed Switch Features:

  1. Ability to switch up to 10,000 Volts
  2. Ability to switch currents up to 5 Amps
  3. Ability to switch or carry as low as 10 nanoVolts without signal loss
  4. Ability to switch or carry as low as 1 femptoAmp without signal loss
  5. Ability to switch or carry up to 7 GigaHertz with minimal signal loss
  6. Isolation across the contacts up to 1015 W
  7. Contact resistance (on resistance) typical 50 milliOhms (mW)
  8. In its off state it requires no power or circuitry
  9. Ability to offer a latching feature
  10. Operate time in the 100 ms to 300 ms range
  11. Ability to operate over extreme temperature ranges from âßß55 oC to 200 oC
  12. Ability to operate in all types of environments including air, water, vacuum, oil, fuels, and dust laden atmospheres
  13. Ability to withstand shocks up to 200 Gs
  14. Ability to withstand vibration environments of 50 Hz to 2000 Hz at up to 30 Gs
  15. Long life. With no wearing parts, load switching under 5 Volts at 10 mA, will operate well into the billions of operations


How a Reed Switch Works

How a reed switch works

How a Reed Switch is Made

Reed Switch Production

 
 
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